Discover the Yarn Dyeing Excellence at Divine Group
Yarn Dyeing
The Yarn Dyeing Unit of Divine Group was inaugurated on 3rd March 2009 with the vision of setting new benchmarks in textile processing. Equipped with world-class machinery, our facility ensures precision, consistency, and vibrant color quality in every batch of yarn.
We proudly use:
- Fong’s (China) for advanced yarn dyeing
- SSM (Switzerland) for soft winding
- SSM (Switzerland) for hard winding
- Stray Field (UK) for high-performance dryer
With this cutting-edge technology, we deliver yarn dyeing solutions that meet global standards and exceed
customer expectations.
Yarn Dyeing Process
Soft Winding
Package hardness and softness of soft winding are checked with a durometer
Batching
Then packages are weighed as per the capacity of yarn dyeing carriers.
Pretreatment
Demineralization, Bleaching & Scouring, Rinse, Peroxide Killer, Neutralization, Salt (Glauber Salt) & Dyeing Chemicals are added into the vessel.
Dyeing
Check pH, Color Dosing, Color Migration, Soda Dosing, Dyeing Sample.
After-treatment
Neutralization, Soaping, Rinse, Wash Sample is checked, Treatment with Fixing Chemicals (if needed), Softener.
Dryer
Hydro Extraction, Drying with RF Dryer / Steam Dryer, Yarn Conditioning.
Hard Winding
Yarn is transferred to paper cone from perforated Plastic or Spring Bobbins.
Packaging
Yarn is prepared for packing and delivery.
Packing & Delivery
Final packaged yarn is delivered to the customers.
Production Capacity
Let’s take a closer look at the Yarn Dyeing Laboratory
At Divine Yarn Dyeing, quality isn’t just a goal—it’s a promise. Behind every vibrant, flawless yarn is a team of experts working in cutting-edge laboratories, ensuring that every thread meets international standards.
Our lab facilities are thoughtfully divided into three specialized sectors:
-
Production Lab
Here, efficiency meets precision. The production lab ensures smooth and consistent yarn processing, keeping our output at optimal levels while maintaining the integrity of each batch. -
Quality Lab
This is where perfection takes shape. Every yarn is meticulously examined for color consistency, uniformity, and overall quality, ensuring that only the best reaches our clients. -
Yarn Testing Lab
Durability and strength are just as important as appearance. Our yarn testing lab conducts rigorous tests for tensile strength, elongation, and resilience, guaranteeing products that perform under every condition.
At Divine Yarn Dyeing, our labs are more than facilities—they are the heart of innovation and quality assurance, shaping yarns that stand out in the global market.
| Machine | Country | Type/ Function | Quantity |
|---|---|---|---|
| Ahiba Ir | USA | Dyeing | 3 |
| Warp Reel | Bangladesh | Hangs | 1 |
| Hot Air Oven | Taiwan | Dry | 2 |
| Elestreth | India | Yarn Tension | 1 |
| Light Box | U.K | Lighting | 1 |
Soft Winding
Soft winding is the first and most important step in the yarn dyeing process. At Divine Group’s Yarn Dyeing Unit, yarns are carefully transferred onto perforated tubes with controlled softness, ensuring perfect dye penetration and shade uniformity. By using advanced machinery and expert handling, we guarantee smooth packages that reduce dyeing defects, save time, and deliver flawless results. Soft winding sets the foundation for producing vibrant, high-quality yarns ready for weaving, knitting, and beyond.
| Machine | Country | TYPE/ FUNCTION | Quantity |
|---|---|---|---|
| Soft Winding | Switzerland | 1.5 Ton | 4 |
Batching
The journey to vibrant, high-quality yarn begins with precise batching. At Divine Yarn Dyeing, every step is carefully controlled to ensure consistent color and quality. The process starts with transferring yarn from paper cone packages to perforated plastic or spring bobbins, which are specially designed to allow even dye penetration.
Next, the yarn packages are weighed according to the capacity of the dyeing carriers, ensuring accurate batching for uniform dyeing results. Proper batching is critical—it sets the foundation for consistent color, smooth texture, and overall excellence in the final yarn. At Divine Group, our batching process combines precision, technology, and expertise to deliver yarns that meet the highest international standards.
Dyeing
Once the yarn is carefully batched, it moves on to the heart of our operation—the dyeing process. At Divine Yarn Dyeing, we combine advanced machinery with precise techniques to bring out vivid, long-lasting colors. The yarn packages are loaded into state-of-the-art dyeing carriers and immersed in carefully prepared dye baths. Temperature, time, and chemical concentration are closely monitored to ensure perfect color absorption.
Our dyeing machines, including world-class band dyeing systems from Fong’s China, guarantee uniformity across every bobbin, eliminating color variations and defects. After dyeing, yarns are thoroughly washed and dried using advanced systems to preserve their softness, strength, and brilliance.
Every step of the process is designed to deliver yarn that is not only visually striking but also technically superior, meeting international standards for quality and performance. At Divine Group, the yarn dyeing process is a perfect blend of technology, expertise, and meticulous care, resulting in products that set benchmarks in the textile industry.
| Machine | Country | Capacity | Quantity |
|---|---|---|---|
| Fong's | China | 6 Kg | 2 |
| Fong's | China | 12 Kg | 2 |
| Fong's | China | 25 Kg | 1 |
| Fong's | China | 48 Kg | 1 |
| Fong's | China | 81 Kg | 1 |
| Fong's | China | 162 Kg | 2 |
| Fong's | China | 288 Kg | 2 |
| Fong's | China | 432 Kg | 1 |
| Fong's | China | 650 Kg | 1 |
| Fong's | China | 828 Kg | 1 |
| Fong's | China | 8 Kg | 1 |
| Fong's | China | 4 Kg | 1 |
Load/Un-Load
Efficient batch loading and unloading is a vital step in the yarn dyeing process. At Divine Group’s Yarn Dyeing Unit, yarn packages are carefully loaded onto carriers and placed into dyeing machines with precision to ensure smooth operations and uniform results.
After dyeing, the unloading process is handled with equal care, maintaining yarn quality and preparing it for the next stage of production. With skilled handling and modern equipment, we guarantee consistency, reduced process time, and flawless dyed yarn every time.
| Machine | Country | Capacity | Quantity |
|---|---|---|---|
| Crane | Switzerland | 6 Ton | 1 |
| Crane | Switzerland | 8 Ton | 1 |
Hydro Dryer
The Hydro Dryer plays a key role in ensuring quick and efficient water removal after the dyeing process. At Divine Group’s Yarn Dyeing Unit, our advanced hydro dryers reduce moisture content without damaging the yarn, speeding up the drying process while preserving quality.
This step not only saves time and energy but also ensures that yarn moves smoothly to the next stage, maintaining softness, strength, and perfect dye shades.
| Machine | Country | Capacity | Quantity |
|---|---|---|---|
| Hydro Dryer | Italy | 6 Ton | 2 |
RF Dryer
The RF Dryer (Radio Frequency Dryer) ensures fast, uniform, and energy-efficient drying of dyed yarn packages. At Divine Group’s Yarn Dyeing Unit, this advanced technology helps preserve yarn softness, prevent shade variation, and deliver consistent quality.
By using RF drying, we save time, reduce energy consumption, and maintain the highest standards of yarn finishing for global textile demands
| Machine | Country | Capacity | Quantity |
|---|---|---|---|
| R.F Dryer | India | 6 Ton | 2 |
Hard Winding
Hard winding is the final step in yarn preparation after dyeing and drying. At Divine Group’s Yarn Dyeing Unit, dyed yarns are rewound onto cones with precise tension, creating compact and uniform packages suitable for weaving, knitting, and further processing.
This process enhances yarn strength, improves usability, and ensures flawless performance in the next stage of textile production. With advanced winding machines, we guarantee perfect packages ready for global markets.
| Machine | Country | Capacity | Quantity |
|---|---|---|---|
| SSM | Switzerland | 1.2 Ton | 5 pcs |
Quality Standards & Packing
Our yarn dyeing meets international quality standards and certifications
At Divine Group’s Yarn Dyeing Unit, quality comes first. Every dyed yarn batch is tested for shade accuracy, fastness, and consistency to meet international standards. Once approved, yarns are carefully packed in moisture-proof packaging to preserve freshness, softness and durability. Our commitment to strict quality control and professional packing ensures that customers receive flawless yarns ready for weaving, knitting and global export.
Grade 4-5
Wash Fastness
Grade 4-5
Light Fastness
Grade 4-5
Perspiration Fastness
Grade 4-5
Sublimation Fastness
